Materialise and Sigma Labs Develop Breakthrough Technology to Advance Metal Additive Manufacturing

Metal AM has become a more prominent piece in the manufacturing toolkit for companies in industries such as aerospace, medical device, automotive and energy to introduce more localized, customizable production. However, a lack of process robustness and repeatability is holding back broader adoption for serial production, and the need for post-build inspection and quality assurance can result in higher costs when compared to traditional manufacturing methods. The new platform can be retrofitted to existing 3D printers to improve manufacturing processes or offered as an add-on to new machines for metal AM.

The Materialise Control Platform (MCP) is an embedded hardware solution that provides end-users more control over the AM process. By integrating the MCP with Sigma Labs’ PrintRite3D® sensor technology, the companies have created the possibility to identify quality issues and intervene to correct them in real time. This improves the productivity in metal AM and reduces scrap rates, paving the way for manufacturers to advance their operations and implement metal AM in serial production. 

In addition to the platform, Materialise and Sigma Labs will collaborate with end-users and machine producers to refine processes for their unique applications. The companies are seeking partners across industries who are interested in expanding their use of metal AM in serial production.

Mark Ruport, President and CEO of Sigma Labs, stated, “I am very pleased with our long relationship with Materialise and the close collaboration between our engineering teams. We believe the combination of the Materialise Control Platform with Sigma’s real-time melt pool monitoring, and analytics software has created a significant breakthrough in the additive manufacturing industry. I look forward to future opportunities to collaborate and find ways to continue to improve the quality and consistency of 3D metal printing as more companies go into production in the coming years."

Learn more about the Materialise Control Platform.

Materialise incorporates three decades of 3D printing experience into a range of software solutions and 3D printing services, which together form the backbone of the 3D printing industry. Materialise’s open and flexible solutions enable players in a wide variety of industries, including healthcare, automotive, aerospace, art and design, and consumer goods, to build innovative 3D printing applications that aim to make the world a better and healthier place. Headquartered in Belgium, with branches worldwide, Materialise combines the largest group of software developers in the industry with one of the largest 3D printing facilities in the world. For additional information, please visit: www.materialise.com.

Sigma Labs Inc. is a leading provider of in-process quality assurance (IPQA®) software to the additive manufacturing industry. Sigma Labs specializes in the development and commercialization of real-time monitoring and analytics solutions known as PrintRite3D® for 3D metal and polymer advanced manufacturing technologies. PrintRite3D detects and classifies defects and anomalies real-time during the manufacturing process, enabling significant cost-savings and production efficiencies. Sigma Labs believes its software product will be a major catalyst for the acceleration and adoption of 3D metal printing. For more information, please visit www.sigmalabsinc.com.