Molded Fiber Tooling

Design and production services for molded fiber tooling

Optimize your molded fiber production with proven 3D-printed tooling. Save time, improve efficiency, and make design changes simple.

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A molded fiber machine producing egg cartons.

3D printed for speed and performance

A Euro symbol on top of a blue background with hexagons

Speed up, cost down

Get new products to market with short lead times
Decrease costs by reducing pulp usage and energy consumption and increasing speed and output
Update designs and iterate quickly

3D-printed molded fiber tooling set against a dark blue background

Tools that perform

Reliable tools that perform in harsh environments
Remove the risk of corrosion or calcification
Materials suitable for wet and dry process conditions

A render of a 3D-printed screen for molded fiber tooling against a dark blue background

Functionality by design

Design transfers, screens, or forms with complex geometries, precise perforations, and built-in channels
Make tooling and end-use parts lighter

Expert support from idea to execution

Mold design and engineering

Create the ideal tool with our design knowledge and algorithms; integrate special features and ensure precise perforation and optimal heat conductivity.

Over 35 years of manufacturing experience

We produce thousands of 3D-printed parts every year. Our production capacity allows us to support you with prototyping, end-use production, and future upgrades quickly and on time.

The materials you need

Work with the ideal polymers and metals for molded fiber tooling. These materials combine high strength with low weight, corrosion and calcification resistance, and durability for high-quality tools that withstand corrosive slurries.

The right technology for the job

As a technology-neutral company, we’ll choose the right solution for your unique requirements and production goals. Our production facilities offer HP Multi Jet Fusion, selective laser sintering, and metal 3D printing.

Quality and certifications

Repeatable, traceable, high-quality production — all backed by a team that excels in bringing new designs to market.

Four steps to a successful partnership

Step 1: Initial assessment and quotation

Our design and production experts will work with you to evaluate your needs and requirements. You’ll receive a quote for the design and production of your new molding tool.

Step 2: In-depth technical intake

A session to gather all the technical input and requirements.

Step 3: Tool design and validation

We’ll combine our 35+ years of additive manufacturing experience with CFD, FEA, and digital design assets to create the optimal design for your new tool. You’ll have the opportunity to review the design and request any changes before production begins.

Step 4: Production and quality assurance

Our 3D printing experts will produce your tool while following our detailed quality control process. After a final technical intake, we'll send your parts directly to you.

Let’s get started

Tell us more about your requirements, ask for more information, or take the first step toward your new molded fiber tooling. We look forward to working with you.

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Excellence through experience

Materialise has been the trusted name in additive manufacturing for over 35 years. We’ve produced hundreds of thousands of end-use parts, tools, and equipment for industries like aerospace, automotive, and medtech.